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I was at GenCon and this guy had a booth where he had built this huge castle out of card-stock. He was selling "it" for $15. When I expressed interest he informed me it was a .pdf download that you had to print yourself on card-stock and then cut out. He said there were special machines you could get for around $150 that would cut it all out for you and that his download contained the proper information for those machines to know where to cut.

My question is, anyone know what machines these are, and anyone know of any vendors selling this sort of thing (I can't remember what the vendor's name was)?

I think he may have been talking about a Cricut, but I'm not sure...

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I'll talk about the paper cutters (aka robocutters) first, since this is going to be image heavy. You're not looking for a Cricut, since they don't allow you to use your own patterns: what you want is a Craft Robo. The CC330L-20 is just fine. It hooks up to your PC (not Mac, alas) so that you can download the patterns that tell it where to cut. Alternatively, there's the Silhouette — also perfectly reasonable. (Note that five years later, as of 2015, Craft Robo and Silhouette have merged and the Craft Robo discontinued in favour of the “Cameo” model of Silhouette. Both are available from Graphtech, while older Craft Robos can still be found second hand.)

$150 is kind of an exaggeration, unfortunately. You can find them used on EBay for that price, but you have to be pretty patient. We're talking more like $200–300 for a new one. I should also note that a robocutter isn't a necessity — I do a lot of papercraft, and I don't use one. Some of the newer World Works Games models in particular are complex enough so that it'll make a big difference, but I just avoid those.

You might want to check out the Fat Dragon intro guide (PDF, 20 megs). It'll give you a good idea of what the hobby entails without a robocutter.

The vendor you were talking to was one of two possibilities. The first is Fat Dragon Games; their big castle set is Borderland Keep, although they're working on a new castle series. Here's a picture of Borderland Keep:

A shot of the inner bailey of Borderland Keep gives an idea of its size

The other possibility is World Works Games. If you were looking at their stuff, you were probably looking at CastleWorks:

A sprawling CastleWorks castle

Both companies do really good work. Fat Dragon models tend to use up less ink, since World Works models use very saturated textures. Many people who do a lot of papercraft mix and match. Also, both companies provide the special files you need for the robocutters. You were probably talking to World Works Games, since they tend towards more complex designs.

The third really notable company in the papercraft field is Dave Graffam Models. His models tend more towards houses and single structures; he doesn't have a castle set, although his Medieval Walls set might be interesting to you. He does not supply robocutter files.

Medieval Walls example: stone wall with wooden gate, flanked by stone towers topped with wooden enclosures

There are a fair number of other companies that have a few models; RPGNow stocks most of them.

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One tiny thing to add: It's theoretically possible to use a Cricut, but it would be a huge hassle if it worked at all. But if someone happened to already have a Cricut and the DesignStudio software, they might be better off trying to make that work than trying to pick up a cutter that accepts .GSD. – kodi Sep 9 '10 at 19:44
    
+1 for work-useful stuff on RPG.se. I've been working with a CraftRobo unit on a project at work (okay, not really work-related, car-related actually, but it was for my boss), and while this post didn't give me the answer, the resources it links to gave me exactly the information I need to make things work. – T.J.L. Apr 22 at 18:09

The Cricut Company just released The Cricut Explore at the beginning of this year, and you can now do your custom designs at the Cricut Design Space. So although it might not have been a Cricut that the person you met was talking about at the time, they do now support using your own patterns and that makes it a possibility for robo-cutting RPG PDF models.

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Interesting update; appreciated. By the way, if you are in any way associated with Cricut, we do ask that you disclose this – it’s completely fine, your answer won’t be deleted for it or anything, we just appreciate the disclosure. If you aren’t feel free to disregard, and either way: Welcome to the site! If you haven’t, taking the Tour is an excellent introduction to our site (which is rather different from many others you may be familiar with), and when you get 20 rep (halfway there!), feel free to join the Role-playing Games Chat! – KRyan Jun 1 '15 at 17:41
    
Thank you, and no I am not a representative for Cricut, just a fan of their machines, and a fan of D&D, it kinda runs in the family lol. I have been looking for PDF files I can use with my Explore, I am a papercrafter, I also have my own store on Etsy for the stuff I do. If anyone knows of any paper models that I can use with my Cricut Explore, please let me know, I appreciate it. thank you. – Leann Rolle Apr 20 at 1:40

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